Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURVTN020 Mapping and Delivery Guide
Remove and replace major welded panels on vehicles

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency AURVTN020 - Remove and replace major welded panels on vehicles
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to remove and replace vehicle welded panels and panel sections. It involves preparing for the task, selecting and using specialist tools and equipment, removing, repairing, aligning and welding major vehicle panels and sections, finishing repair to pre-paint condition, and completing workplace processes and documentation.It applies to those working in the automotive body repair industry.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the major welded vehicle panels that they have replaced, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive workplace or simulated workplace

workplace instructions

PPE required to replace major welded vehicle panels

universal measuring system

OEM or authorised agency’s specifications

OEM or authorised agency’s approved welding equipment

three different vehicles or sections of vehicle requiring replacement of major welded panels

tools, equipment and materials appropriate for replacing major welded vehicle panels.

Prerequisites/co-requisites
Competency Field Vehicle Body
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to replace major welded panels
  • Job requirements are determined from workplace instructions
  • Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
  • Work is planned to identify methods, minimise waste, and use time efficiently
       
Element: Remove welded panels
  • Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements
  • Spot welds are drilled out using recommended drill bit and drill diameters
  • Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems
       
Element: Replace and align welded panels
  • Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures
  • Replacement, alignment and welding of panel section are carried out to pre-paint condition
       
Element: Complete work processes
  • Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  • Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       
Element: Prepare to replace major welded panels
  • Job requirements are determined from workplace instructions
  • Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
  • Work is planned to identify methods, minimise waste, and use time efficiently
       
Element: Remove welded panels
  • Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements
  • Spot welds are drilled out using recommended drill bit and drill diameters
  • Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems
       
Element: Replace and align welded panels
  • Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures
  • Replacement, alignment and welding of panel section are carried out to pre-paint condition
       
Element: Complete work processes
  • Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  • Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to replace major welded panels

1.1 Job requirements are determined from workplace instructions

1.2 Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

1.5 Work is planned to identify methods, minimise waste, and use time efficiently

2. Remove welded panels

2.1 Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements

2.2 Spot welds are drilled out using recommended drill bit and drill diameters

2.3 Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems

3. Replace and align welded panels

3.1 Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures

3.2 Replacement, alignment and welding of panel section are carried out to pre-paint condition

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

remove and replace major welded panels on three different vehicles, where each replacement must involve three of the following:

quarter panel

turret

side panel

beaver panel

outer wheel house or similar non-structural panel

during above work, conduct welding according to specifications of original equipment manufacturer (OEM) or authorised agency.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to removing and replacing major welded panels on vehicles, including procedures for:

selecting and using personal protective equipment (PPE)

manually handling vehicle panels

using tools and equipment when welding panels

environmental requirements, including procedures for trapping, storing and disposing of waste materials

OEM or authorised agency vehicle specifications

major welded panel replacement procedures and techniques

repair and alignment methods and techniques, including:

use of tools and equipment, including tagging methods as required

approved welding processes

types and location of high strength steel (HSS)

procedures for protecting vehicle and components when replacing panels

procedures for final inspection of welded panel sections.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to replace major welded panels

1.1 Job requirements are determined from workplace instructions

1.2 Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

1.5 Work is planned to identify methods, minimise waste, and use time efficiently

2. Remove welded panels

2.1 Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements

2.2 Spot welds are drilled out using recommended drill bit and drill diameters

2.3 Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems

3. Replace and align welded panels

3.1 Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures

3.2 Replacement, alignment and welding of panel section are carried out to pre-paint condition

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Tools and equipment mustinclude:

personal protective equipment (PPE)

universal measuring system

hand and power tools and equipment

approved heating equipment of OEM or authorised agency, as required

approved welding equipment of OEM or authorised agency.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling vehicle panels

using tools and equipment when welding panels

environmental requirements, including procedures for trapping, storing and disposing of waste materials.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Work is planned to identify methods, minimise waste, and use time efficiently 
Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements 
Spot welds are drilled out using recommended drill bit and drill diameters 
Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems 
Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures 
Replacement, alignment and welding of panel section are carried out to pre-paint condition 
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Vehicle specifications and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures are sourced and checked against workplace instructions 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Work is planned to identify methods, minimise waste, and use time efficiently 
Major welded panels and sections are removed according to OEM or authorised agency’s approved methods and safety and environmental requirements 
Spot welds are drilled out using recommended drill bit and drill diameters 
Assistance is sought from authorised personnel where removal of welded panels and sections disturbs vehicle trim or electrical, mechanical or air conditioning systems 
Panel sections are replaced, aligned and welded using approved OEM or authorised agency’s methods and procedures 
Replacement, alignment and welding of panel section are carried out to pre-paint condition 
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panels are presented ready for painting 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURVTN020 - Remove and replace major welded panels on vehicles
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AURVTN020 - Remove and replace major welded panels on vehicles

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: